ERP for Batch Manufacturing

WHEN a product is made from a formula or recipe in a standard run or lot size determined by vessel size or standard run length it is the known as batch manufacturing. Pharmaceuticals, food processing, Fermented beverages and paint industries are some some of industrial segments that are following the batch manufacturing process.

Apart from these segments batch production is also common in bakeries, manufacturing of sports shoes and adhesives. In the manufacture of inks and paints, a technique called a colour-run is used. A colour-run is where one manufactures the lightest colour first, such as light yellow followed by the next increasingly darker colour such as orange, then red and so on until reaching black and then starts over again. This minimizes the cleanup and reconfiguring of the machinery between each batch. The chemical, tire, and process industry segment uses a combination of batch and process manufacturing depending the product and plant.

The objective for batch manufacturing is to process work orders with a batch quantity that corresponds to a batch bill of material and to use these orders for MRP processing. Just as the bill type uniquely defines a bill of material, you can use the batch quantity with bill type to further define a unique bill.

In the batch manufacturing method some restrictions on capacity determine the size of the batch produced. For example, you might need to fill the vats to a certain level for the process to perform properly. Addition to this the system specifically defines the component quantities for the batch.

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